Scrubber Design Calculation Excel Hot Jun 2026

Assuming a stoichiometric ratio of 1.5 and a NaOH solution density of 1,000 kg/m³:

For hot gases, you cannot ignore water vapor added to the stream. Use the for water vapor pressure: P_vap = 10^(A – B/(C+T)) scrubber design calculation excel hot

Assuming a typical gas velocity of 3-5 m/s, let's use 4 m/s for this example. Assuming a stoichiometric ratio of 1

| Scrubber Type | Key Design Outputs | |---------------|--------------------| | | Throat velocity (60–120 m/s), pressure drop (based on Johnstone eq.), liquid-to-gas ratio (L/G) | | Spray Tower | Sauter mean diameter (SMD) of droplets, tower height, gas residence time | | Packed Bed | Packing factor (Fp), flooding % (≤75%), pressure drop via Leva or Eckert correlation | | Tray (Impinement) | Number of trays, slot velocity, weir loading | A common mistake is assuming the water temperature

Because the gas is hot, the water temperature will rise significantly. A common mistake is assuming the water temperature is constant. In your Excel sheet, add a heat balance on the water loop to compute the outlet water temperature. If the water exceeds 140°F, you risk scaling and reduced gas absorption.

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